Heavy-Duty Truck Maintenance
Common problems and solutions
Diesel Aftertreament
Formation, preventions and standards
Common Truck/Trailer Life Expectancies
Common issues to look out for in your heavy-duty truck or trailer.
Truck:
- Engine
- Should last life of the vehicle-1 million + miles.
- Poor maintenance will significantly shorten life
- Aftertreatment system
- Clean DPF 100,000-~500,000 mile life, poss. More
- Sensors can fail anytime-usually after 250k
- DOC-Should last life of engine w/ proper maint.
- SCR system-Life of engine w/ proper maint, pump/injector-life varies
- Transmission
- 1 million+ w/ maint. (seals, input shaft)
- Ujoints- 250k-350k life
- Clutch~ 500k, heavily duty cycle/driver dependent
- Drive Axles(Differential)
- 1 million+ w/ maint
- Bearings- ~500k
- Cooling system
- Water pump-~500k
- Hoses-~300k
- Radiator-~500k+
- Coolant-Flush every 2 years
- Fan clutch-250k+
- EGR system
- Constant maint. and calibration
- EGR cooler-Clean every 200k, 500-750k life
- EGR valve-~500k-Life
- Turbocharger
- Life of engine w/ proper maint.
- Electrical system
- Will experience some major repair over life of vehicle-Life cycle varies CONSIDERABLY
- Alternator-~350k
- Steering/suspension
- Replace once during life
- Kingpins-~350-500k
- Brakes
- ~50-100k-Heavily driver/duty cycle dependent
- S-cams-~500k w/ proper maint.
- Air Cans-~250k+
- Tires
- Varies wildly-Should see 100k
- APU
- Roof
- ~6 years, then requires constant repair or replacement
- Floors
- Bearings
- Wheel Seals
- Brakes
- Electrical
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Heavy-duty truck warranties